Operation Principle

Industries

High intensity magnetic separators ERGA RollMag provide dry mineral processing and high-quality cleaning of materials from weakly magnetic particles.

  • High quality separation

Individually selected RollMag 1, 2, 3 models for one-, two- or three-stage separation with corresponding number of magnetic rolls guarantee high-quality processing of both nonmagnetic (quartz sands, feldspar, kaolin raw materials, semolina, etc.), and magnetic (titanium zirconium sand, chromite ore, manganese ores, etc.) materials.

  • Highly efficient NdFeB magnetic system

Unique patented magnetic system provides increased magnetic intensity on the operating surface up to 2 T (20300 G) without power consumption for magnetic field generation, unlike electromagnetic analogs.

  • Easy assembly and operation

The control systems in magnetic separators of RollMag 1, 2, 3 series are optimized for easy setting of equipment operating modes. ERGA RollMag can be connected to aspiration systems for dust removal. Special thin Kevlar belts with self-tensioning and alignment system can be quickly installed or replaced in just 5 minutes.

  • Operating temperatures up to +180°С

Application of special NdFeB alloys and high-temperature materials in RollMag separator construction parts provide efficient operation at product temperatures up to +180°С.

  • Automatic cleaning

Cleaning of raw materials from weakly magnetic impurities is automatic without personnel involvement. Continuous removal of magnetic inclusions in automatic mode improves separation quality.

  • Dry separation method: pure economy!

High intensity separators ERGA RollMag allow for replacement or supplement existing equipment, improving the quality of material separation with less power consumption and no time and money spent on water and drying**.

** comparing to wet separation method

  • Robust design -guaranteed result!

The robust design of high intensity roll separators ERGA RollMag, proven by the experience of numerous installations in various industries, is compact in comparison with electromagnetic analogs and has convenient and easily accessible adjustment of the separation process.

  • Have difficulties choosing or haven’t found what you are looking for?

Please, fill in the questionnaire on our site and we will select the most suitable solution to you.

Series-produced models of RollMag separators are given in the table. It is recommended to use DrumMag M series drum magnetic separators to remove strongly magnetic component of the material before it is fed to roll separators of RollMag series. Customized solutions can be designed according to the order requirements.
Model Dimensions, mm Power consumption, kW Capacityt/h* Magnetic rolls, qty Weight, kg
RollMag 1M 400 1170х930х875 0,6 1 1 350
RollMag 2M 400 1250х930х1510 1,7 2 2 600
RollMag 2M 800 1650х930х1510 1,7 5 2 800
RollMag 2M 1200 2050х930х1510 3,5 8 2 950
RollMag 2M 1500 2350х930х1510 3,5 10 2 1200
RollMag 3M 1500 2350х1050х2110 5,5 10 3 2200
* Average capacity values are given and it will depend on size and density of the separated material
You can additionally order spare parts kit to ensure continuous operation of the equipment:
  • belts
  • bearings
For this type of equipment there is an option of integrating REMOS remote monitoring system, providing monitoring of the separator status in real time. Available options:
  • Power supply sensor
  • Monitoring operation of electric motors (in case of variable speed drive)
  • Incoming switch and contactors position control sensor
  • Equipment downtime monitoring
  • Door status control (open / closed)
  • Shock / vibration sensor
  • Humidity sensor
  • Temperature sensor

1

MATERIAL TO BE SEPARATED

Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly

METAL (FERROMAGNETIC) INCLUSIONS

Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly

2

TECHNOLOGICAL PROCESS

Please, fill in the field correctly

For belt conveyors

Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly

For transfer point/ gravity flow/ pipelines

Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly

PREFERRABLE SEPARATOR TYPE

title
title
title
title
title
title

3

Contact Information

Please, fill in the field correctly
Please, fill in the field correctlyе
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly

We received the questionnaire
and will contact you after its processing.

Any questions?

Please, fill in the field correctly
Please, fill in the field correctly
Phone*
Please, fill in the field correctly
Please, fill in the field correctly
Please, fill in the field correctly

Any questions?

Thank you for your inquiry! We will contact you shortly.

Learn more about ERGA solutions for your industry: subscribe to us on social media!