ERGUARD PM pipeline metal detector
High-sensitivity industrial metal detector for detection of tramp metal in liquid and pastry products, raw materials semi-finished and finished products
ERGUARD PM pipeline metal detector is installed into a gravity flow circular pipe and provides quality control and safety inspection of liquid and pastry raw materials, semi-finished and finished products.
- Stainless steel casing
All elements of ERGUARD PM metal detector are made of stainless steel, detector casing is an all-welded construction - durable and not corrodible. Metal detector corresponds to rules and regulations of industrial safety and hygiene for food facilities.
- High sensitivity to metal inclusions
ERGUARD PM pipeline metal detector provides maximum sensitivity in detecting inclusions of ferrous metal (Fe) Ø ≥ 0.5 mm, nonferrous metals (non-Fe) Ø ≥ 1.0 mm, stainless steel (SS440) Ø ≥ 1.0 mm.
High sensitivity allows for detector setup to protect equipment from wear and eliminate false rejects.
The above values are obtained under ideal conditions and can vary depending on the size of the aperture, detector operating frequency, unique properties of the products, location of inclusions in the flow and conditions of the process environment. When metal inclusions are detected, the metal detector emits a sound / light signal and rejects the contaminated portion of the product flow into the separate container
The sensor has ambient class NF4 design (ambient temperature - 60 / + 40 °С), which allows working in a wide temperature range.
- Quality and product safety control
ERGUARD PM high sensitivity pipeline metal detectors are commonly applied as inspection equipment for thorough safety inspection of liquid and paste-forming materials, semi-finished and finished products, eliminating defects and claims.
- Protection of process equipment from damage and premature wear
ERGUARD PM metal detector reduces wear, prevents damage and downtime of process downstream equipment and eliminates resulting financial losses.
- Flexible approach, customized engineering
Depending on and installation site, ERGUARD PM high sensitivity metal detectors are supplied with or without integrated rejection device. The equipment components are selected individually depending on specifics of the task: ERGUARD PM metal detector is built into an existing process line and, unlike its foreign analogs, does not require mandatory “turnkey” replacement of parts in good operating condition. Upon customer’s request, the scope of metal detector supply can include a nonmetallic flow pipe, fittings, reject device, support, additional light and sound alarms.
Temperature of the detected product, high pressure in the system affect the selection of flow fittings type. For such tasks ERGA offers nonmetallic flow pipes designed for high pressure and temperature.
- Touch Screen intuitive control
The control panel is a 7-inch high-definition touch screen with user-friendly interface: 3 levels of access to settings (operator, engineer, service specialist) are provided to prevent unauthorized access.
- Storing up to 10 materials in memory
Individual settings for specific material/product are stored in the system memory, designed for 10 items.
- Conformity with technical regulations of the Customs Union
The equipment corresponds to requirements of technical regulations of the Customs Union TR CU 004/2011 “On Safety of low-voltage equipment” and TR CU 020/2011 “Electromagnetic compatibility of technical equipment”. All required certificates are included in the scope of supply.
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Series-produced ERGUARD PM pipeline metal detectors are given in the table. Customized solutions can be designed according to the order requirements.
|Model||Dimensions (LхWхH), mm||Max. power consumption, W||Weight, kg|
|ERGUARD PM Nd50||270х340х270||70||30|
|ERGUARD PM Nd65||270х340х280||70||40|
|ERGUARD PM Nd90||300х400х310||150||50|
For this type of equipment there is an option of integrating REMOS remote monitoring system, providing monitoring of the metal detector status in real time. Available options:
- Access to complete information about operation of the machine (operation / idle, operating modes, error decoding, position of magnetic rods, cleaning period)
- Power supply sensor
- Incoming switch and contactors position control sensor
- Equipment downtime monitoring
- Door status control (open / closed)
- Shock / vibration sensor
- Humidity sensor
- Temperature sensor
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